2022

Ultra-Potent pharmaceuticals: Verifying containment

by cyb2025

MARTIN AXON1, ROBERT SUSSMAN2, PETER J MARSHALL3
1. SafeBridge Regulatory & Life Sciences Group, Bury St. Edmunds, Suffolk, United Kingdom
2. SafeBridge Regulatory & Life Sciences Group, New York, USA
3. Cheshire, United Kingdom

ABSTRACT

The pharmaceutical sector, uniquely carries out extensive testing of their products on human subjects. This testing provides data that allows toxicologists to develop safe limits for occupational exposure. However, ultra-high potent pharmaceuticals, with exposure limits below 10 ng/m3 provide challenges by pushing the containment technology and the verification of this technology to the limits of what is achievable.

TOXICOLOGY OF ULTRA POTENT PHARMACEUTICALS
Over the past twenty or so years, it has been a recurring theme within the pharmaceutical industry that active pharmaceutical ingredients (APIs) are becoming more and more potent and toxic. The potency of these APIs is generally indicated by the occupational exposure limit (OEL) which is defined as the airborne concentration of a chemical substance that a worker can be safely exposed to for a 40-hour work week, over a working lifetime. The methodology used in deriving these values for APIs was initially published in 1988 by Sargent and Kirk (1), and has been repeatedly refined over the years, but the basic premise remains the same:

 

  • Find the adverse effect that the API has in human or animal studies.
  • Define the lowest dose of the API that causes the effect or the highest dose that does not cause the effect (point of departure, or POD).
  • Apply adjustment factors, accounting for variability of effects and other uncertainties, to lower the POD to an effect that is believed to be safe for workers repeatedly exposed to the API.
  • Divide by the amount of air inhaled during a work shift to express the value as an airborne limit.

 

It is not unusual for APIs to have OELs that are below 1 µg/m3 but an increasing number of ultra-potent APIs have OELs in the 1-10 ng/m3 range. In fact, a handful of OEL values have been derived that are less than 1 ng/m3. Ultra-potent APIs are often associated with anti-neoplastic drugs but may also be associated with peptide hormones and antibody-drug conjugates (ADCs). Although the entire ADC may not be an ultra-potent API, the warhead (Figure 1), which has been conjugated to an antibody specific for the tumour type, is typically ultra-potent. The concept of an ADC, which allows targeted delivery of the warhead, allows the use of the ultra-potent warhead which would otherwise not be tolerated by the patient. As OEL values appear to become lower, many question the reasons why this might be occurring and have blamed this phenomenon on overly cautious toxicologists applying increasingly higher adjustment factors resulting in lower OELs out of an abundance of caution. In fact, this use of high adjustment factors (previously referred to as uncertainty factors) is more likely to be due to the high degree of uncertainty in extrapolating adverse effects seen in the clinic or animal studies to levels believed to be safe in healthy workers.

ABOUT THE AUTHOR

Martin W. Axon, CFFOH, CMIOSH is Senior Principal Occupational Hygienist for SafeBridge Europe with degrees in Industrial Chemistry and Environmental Pollution Science. He spent the majority of his career working in the pharmaceutical industry. During mid-career, Martin was a Course Director for a postgraduate program in Occupational Hygiene, Health and Safety, at London South Bank University.

Robert G. Sussman, Ph.D., DABT is one of the Managing Directors of SafeBridge Regulatory & Life Sciences Group, he has over 30 years’ experience in the pharmaceutical industry as a toxicologist performing risk assessments. He is certified by the American Board of Toxicology and holds a Ph.D. from New York University. Prior to working at SafeBridge, Dr. Sussman served as a Director at Warner Lambert and Pfizer.

Peter J Marshall Previously Associate Engineering Director, AstraZeneca Global Engineering and Real Estate, Macclesfield, Cheshire, UK.
BScEng Biochemical Engineer (UCL), worked for ICI/Zeneca/AstraZeneca for 36 years, 27 years working with high hazard chemicals and APIs.
Responsibilities included Company Global Subject Matter Expert for containment systems and Project Technical Manager/Engineering Lead for multiple international OSD developments, responsible for ensuring appropriate technology is procured and installed to meet client requirements.

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