EXCIPIENTS

How to mitigate nitrosamine risk with low nitrite excipients

by cyb2025

ELIZABETH TOCCE
Global Applications, Development & Innovations Leader – Pharmaceutical Solutions at IFF

ABSTRACT

Choosing the right nitrosamine risk mitigation strategy in a constantly evolving market – fuelled by emerging science and innovative technologies – can be challenging, especially when a development pipeline faces multiple routes of possible nitrosamine contamination. One such pathway occurs when an active pharmaceutical ingredient (API) containing a vulnerable amine reacts with nitrite under certain conditions, leading to the formation of API-based nitrosamines (1). Choosing low nitrite excipients is one tool that may reduce the risk of nitrosamine formation, especially when a vulnerable amine is present in the formulated drug product (2-5). Such an approach carries minimal risks and should form part of a holistic strategy to reduce the risk of nitrosamine formation. But why? Read on to uncover the role of low nitrite excipients in nitrosamine control and key considerations that drug manufacturers can bear in mind when planning their nitrosamine mitigation strategies.

Introduction
The pharmaceutical industry faces the difficult task of controlling and minimising nitrosamine impurities to acceptable levels across the entire drug supply chain. This is a significant challenge given that nitrosamine impurities can be introduced into drug products through multiple routes, including during the manufacture of APIs, the production and storage of formulated drug products, or even via the packaging materials used (6). Understanding the pathways to nitrosamine formation is key to developing appropriate mitigation strategies because it raises questions like, “Do I need to lower the risk at every stage?” and “Do I need to look at the influence of my API?” or “Is the excipient contributing to the risk?” Here are some of the approaches helping to lower contamination risk.

 

Diverse strategies for nitrosamine risk mitigation
There are many ways to approach a nitrosamine mitigation strategy, each tailored to the specific drug product and how it is manufactured. Potential options include, but are not limited to:

  • Reducing one of the reactive species (vulnerable amine or nitrosating agent)
  • Modifying the manufacturing process so that these reactive species do not encounter each other
  • Altering the environment of the reaction, such as the pH or mobile phase
  • Adding a nitrite scavenger to neutralize the nitrosating agent.

 

ABOUT THE AUTHOR

Elizabeth Tocce is a Lead Scientist in IFF’s Pharma Solutions Application Development team. In this role, she provides technical support to pharmaceutical customers and project leadership on innovation projects. Prior to this role, Elizabeth was a R&D scientist for The Dow Chemical Company where she led projects in oral solid dosages and quality improvement. Elizabeth received her PhD in Chemical and Biological Engineering from the University of Wisconsin – Madison (2011) and a bachelor’s degree in Chemical Engineering from Purdue University (2005).

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